Price $50.00 User's Manual 1600 Watts, PBC-II Power Backup Cabinet Doc #. 6002-1210 Revision A Installation and Operating Documentation
i OnLine Power TORQUE VALUE TERMINAL or BOLT TORQUE IN/LBS. N-METER DEAD FRONT PANEL 49.60 5.61 TB1 18.0 2.03 TB2 18.0 2.03 ELECTRONIC TRAY GROU
j OnLine Power Congratulations on selecting one of the fine products from OnLine Power, the Leader in Power Protection Technology. Our wide produc
k OnLine Power OnLine Power, Inc. Proprietary Reproduction or Distribution forbidden NOTICE: THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION This d
OnLine Power A REV A REVISION HISTORY REV DATE PRIMARY REASON FOR CHANGE A April 20, 2008 Release for Production LIST OF EFFECTIVE PAGES PAGE R
OnLine Power i REV A TABLE OF CONTENTS SECTION PAGE SECTION 1 - OPERATION 1-1 1-1 OVERVIEW 1-1 1-2 FEATURE 1-1 1-2-1 Alarm Signals 1-2 1-2-
OnLine Power ii REV A SECTION PAGE SECTION 3 - INSTALLATION AND OPERATION (Continued) 3-11 INPUT AND OUTPUT WIRING (TB1) 3-6 3-12 WIRING FOR OP
OnLine Power 1-1 REV A SECTION 1 - INTRODUCTION 1-1 OVERVIEW Within each Power Backup Cabinet is an Uninterruptible Power Supply (UPS). The purpose o
OnLine Power 1-2 REV A INPUT AC ONREDGREENOVER LOADINVERTER ON100%25%SUMMARY ALARMHIGH BATTERY CAPACITYLOW BATTERYBYPASS ONMEDIUM BATTERY CAPACITYON B
OnLine Power 1-3 REV A DB9 Pin Numbers UPS Power-Off, all CB’s open condition Normal Operating Condition (Input AC On, UPS On) Failure/Alarm Conditio
OnLine Power 1-4 REV A 1-2-4 ESD Receptacle and Wrist Strap The ESD wrist strap plugs into the red connector receptacle on the front panel of the Ele
a OnLine PowerSAFETY Safety precautions are important when operating or servicing electrical equipment. The following symbols are used extensively t
OnLine Power 1-5 REV A 1-4 MOUNTING FEATURES Pad or Floor Mounting PBC-II shall mount on a concrete pad, outdoor/indoor. The pad rail mounting comes
OnLine Power 1-6 REV A 1-6-3 Battery The batteries are on two level compartments and supplying 96 VDC to UPS. There is an optional Adjunct Battery Ca
OnLine Power 1-7 REV A 1-6-6 Over Temperature Shutdown While the PBC-II has several internal fans operating when the PBC-II & UPS Is ” ON ” to pr
OnLine Power 1-8 REV A 1-7 ELECTRICAL - INPUT/OUTPUTS All models are single phase input and outputs. AC Mode (Normal Off-line Operation) Model
OnLine Power 1-9 REV A 1-9 THEORY OF OPERATION • System schematic diagram shows the power path through PBC-II. See Illustration 1-5 for 120 Volt un
OnLine Power 1-10 REV A PBC-II SYSTEM SCHEMATIC DIAGRAM (120 VOLT UNIT) ILLUSTRATION 1-5
OnLine Power 1-11 REV A PBC-II SYSTEM SCHEMATIC DIAGRAM (230 VOLT UNIT) ILLUSTRATION 1-6
OnLine Power 1-12 REV A OPTIONAL ADJUNCT BATTERY CABINET SCHEMATIC DIAGRAM (120 VOLT UNIT) ILLUSTRATION 1-7
OnLine Power 1-13 REV A OPTIONAL ADJUNCT BATTERY CABINET SCHEMATIC DIAGRAM (230 VOLT UNIT) ILLUSTRATION 1-8
OnLine Power 2-1 REV A SECTION 2 - PREINSTALLATION 2-1 SITE PLANNING AND PREPARATION • Provide an operating environment that meets the following con
b OnLine Power IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions for the UPS that should be followed
OnLine Power 2-2 REV A 2-4 Site Detail Electrical Specifications PBC-II FRAME FABRICATION DETAIL ILLUSTRATION 2-1
OnLine Power 3-1 REV A SECTION 3 - INSTALLATION AND OPERATION 3-1 PBC-II UNPACKING • The unit is delivered on a pallet, secured using metal bands.
OnLine Power 3-2 REV A 3-3 PBC-II STORAGE • The batteries are installed in the PBC-II. For details of battery shelf time read appendix C. • Provi
OnLine Power 3-3 REV A 3-5 LIFTING REQUIREMENTS • See Illustration 3-1 for location of two eyebolts and lifting details. • Use Load - Rated Snaps o
OnLine Power 3-4 REV A • Ensure that all of the appropriate hardware is available for the mounting (See Appendix B for list of components supplied w
OnLine Power 3-5 REV A 3-7 POWER BACKUP CABINET TO POLE GROUNDING • Install the ground jumper and ground cables at external ground pad as shown in
OnLine Power 3-6 REV A CONDUIT LANDING HATCH-PLATE3/4" or 1" Conduit1/2" Conduit KnockRear Hatch-PlateSide Hatch-PlateNOTE: The cabi
OnLine Power 3-7 REV A 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 21G (-) (+)DOORSWITCHINPUTPOWERINPUTHEATERVOLTAGE CB7 CB6OUTPUT POWERC
OnLine Power 3-8 REV A 23 22 21 20 19 18 17 16G (-) (+)DOOR SWGNL1521NCJ18321109 8 7 6G (-) (+)GNL5To CB821P1845To Door SwitchTo CB1(96VDC Batteries)
OnLine Power 3-9 REV A 3-13 ELECTRONIC TRAY, WIRING CHECK OUT • Verify the Input and Output Connections are per wiring detail in section 3-11 for
c OnLine Power BATTERY SERVICING 1. Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the requir
OnLine Power 3-10 REV A 3-16 PBC-II BATTERY BACK-UP OPERATION TEST • Verify the battery voltage to be 90 VDC or higher at TB1-21, -22 before perfor
OnLine Power 4-1 REV A SECTION 4 - SERVICING THE POWER BACKUP CABINET 4-1 THE MODULARITY OF INTERNAL COMPONENTS • The two basic physical assemblies
OnLine Power 4-2 REV A 4-3 REMOVAL OF ELECTRONIC TRAY FOR SERVICING • Check each wire has an identification tag before removing. • Remove the DB-9
OnLine Power 4-3 REV A • Remove the Hold Down bracket at each side of the Battery. • ALL BATTERY WORK SHOULD BE PERFORMED ON THE GROUND AS BATTERY
OnLine Power A-1 REV A Appendix A: SUMMARY OF INDICATORS AND CONTROLS Status Indicators The unit has two major components, the Electronic Tray and Ba
OnLine Power A-2 REV A In the normal running condition, “Input AC ON” (Green LED) and “Bypass ON” (Green LED) is lit ON indicating that input AC power
OnLine Power B-1 REV A Appendix B: INSTALLATION ACCESSORY KITS B-1 INSTALLATION The List 35 Installation Kit/60 Hz consists of conduits, fitting, and
OnLine Power B-2 REV A B-2 INSTALLATION KIT/50 HZ LIST 36 (Comcode 408394725, P/N 9100-1241) The List 36 Installation Kit/50 Hz consists of conduits,
OnLine Power B-3 REV A B-3 INTERCONNECTION KIT/8 Hrs LIST 37 (Comcode 408394732, P/N 9100-1242) The List 37 Interconnection Kit/8 Hrs consists of con
OnLine Power B-4 REV A B-4 PAD/ROOF MOUNTING KIT LIST 38 (Comcode 408394740, P/N 9100-1245-01) The List 38 optional mounting kit consist of two J-cha
d OnLine Power CAUTION A battery can present a risk of electrical shock and high short circuit current. The following precautions should be observe
OnLine Power B-5 REV A B-6 INSTALLATION KIT (15FT) /60 HZ LIST 47 (Comcode 408479251, P/N 9100-1243) The List 47 Installation Kit/60 Hz consists of c
OnLine Power B-6 REV A B-7 INSTALLATION KIT (50FT) /60 HZ LIST 48 (Comcode 408479269, P/N 9100-1244) The List 48 Installation Kit/60 Hz consists of c
OnLine Power C-1 REV A Appendix C: BATTERY MAINTENANCE TESTING & SPECIFICATIONS Battery Specifications • Battery Impedance - The battery impedan
OnLine Power C-2 REV A • Load Testing • Load Testing shall only be performed as a bench test. • While on open circuit, place 100 amp load across e
OnLine Power D-1 REV A Appendix D: TROUBLESHOOTING Item Problem Cause Remedy 1 Unit does not start 1) Input not present. 1) Apply the input powe
OnLine Power D-2 REV A Appendix D: TROUBLESHOOTING (continued) Item Problem Cause Remedy 4) Bad Batteries. 1) Verify by measuring the DC Volta
OnLine Power E-1 REV A Appendix E: SUMMARY OF ALL ALARMS AND FUNCTIONS ALARM CONDITION AC MODE DC MODE CUSTOMER ACTION ALARMS OUTPUT ALARMS OUTPU
OnLine Power E-2 REV A Appendix E: SUMMARY OF ALL ALARMS AND FUNCTIONS (continued) ALARM CONDITION AC MODE DC MODE CUSTOMER ACTION ALARMS OUTPUT
e OnLine Power CAUTION The Battery Voltage can cause the unit to operate with AC line power “OFF”. Care should be used at all times. CAUTION A Bat
f OnLine Power DANGER!! LIFTING - LOCATION FOR TWO EYE BOLTS ARE PROVIDED AT TOP. TWO EYEBOLTS WITH RUBBER WASHERS ARE PROVIDED IN A BAG INSIDE THE
g OnLine Power CAUTION GROUNDING - SEE GROUNDING SECTION. CABINET MUST BE GROUNDED USING #2 AWG SOLID TINNED WIRE FROM GROUND ELECTRODE, CRIMPED AT
h OnLine Power WARNING! RISK OF ELECTRIC SHOCK AND FIRE USE THE SAME TYPE AND RATING OF FUSE INDICATED TO REDUCE THE RISK OF FIRE. WARNING! HIGH LEA
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